Product Description
Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001
| Material | Stainless Steel | SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C |
| Steel | Q235,C20,C45(K1045),1214,1215 | |
| Brass | C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604 | |
| Bronze | C51000, C52100, C54400,CuSn8 | |
| Aluminum | AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075 | |
| Alloy Steel | SCM435,10B21 | |
| Plastic | PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic | |
| Others | According to customers’ requirements |
| Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending |
| Finish | Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting |
| Dimensions | According to customer’s drawing |
| Tolerance | ±0.005mm |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | Negotiable |
| QC Policy | 100% inspection and random inspection before shipment, with QC passed label |
| Stardard | Materials and surface treatment comply with RoHS/Reach Directives |
| Processing Equipments | CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher, Milling machine,CNC wire-cut machine,Charmfering machine; |
| Testing Equipments | CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers, |
| Application | Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment |
| Delivery Time | Within 15-20 working days after deposit or payment received |
| Shipping Ports | FOB HangZhou |
About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.
The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.
Testing Equipment
1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?
(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.
(2). We provide a competitive price.
(3). High precision, tolerance can be within + 0.005
(4). 10 years’ fabrication experience.
(5). Small order also is welcomed. M100
(6). We can also provide one-stop service, including mold and assembly.
(7). All your information is confidential, and we can CHINAMFG NDA as well.
5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
| After-sales Service: | Permanent |
|---|---|
| Type: | Aerospace |
| Material: | Aluminum |
| Muffler Type: | Center Muffler |
| Deck: | Double |
| Surface Treatment: | Anodizing |
| Samples: |
US$ 3.2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do aluminum gears perform in different environments?
The performance of aluminum gears in different environments can vary depending on several factors. Here’s a detailed explanation:
1. Corrosive Environments: Aluminum gears generally offer good corrosion resistance, especially when compared to materials like steel. They can perform well in environments where exposure to moisture, chemicals, or corrosive substances is common. However, in highly acidic or alkaline environments, aluminum may not provide sufficient corrosion resistance, and alternative materials or protective coatings may be required.
2. High-Temperature Environments: Aluminum has a relatively low melting point compared to some other metals. In high-temperature environments, aluminum gears can experience thermal expansion, which may affect their dimensional stability and operating characteristics. Additionally, prolonged exposure to high temperatures can weaken aluminum alloys and reduce their mechanical properties. Therefore, in applications involving high temperatures, careful consideration of alloy selection and thermal management measures is necessary.
3. Low-Temperature Environments: Aluminum gears generally perform well in low-temperature environments. They exhibit good ductility and toughness even at low temperatures, allowing them to withstand sub-zero conditions without significant loss of performance. This makes aluminum gears suitable for applications in cold climates or environments.
4. High-Humidity Environments: Aluminum gears can tolerate high humidity environments without significant performance degradation. However, there is a risk of moisture absorption by the aluminum material, which can lead to galvanic corrosion or degradation of lubricating properties. Proper sealing, lubrication, and preventive maintenance practices are important to mitigate these risks.
5. Abrasive Environments: In environments where gears are exposed to abrasive particles or high levels of wear, aluminum gears may not offer the same level of wear resistance as materials like steel or hardened alloys. The relatively softer nature of aluminum can result in accelerated wear or damage to the gear teeth. In such cases, surface treatments, coatings, or alternative materials may be necessary to enhance wear resistance.
6. Electrical Environments: Aluminum is an electrically conductive material. In electrical environments, there is a possibility of electrical arcing or the formation of galvanic couples with dissimilar metals. Proper insulation, grounding, and preventive measures should be implemented to avoid any adverse effects on gear performance or electrical systems.
It’s important to consider the specific environmental conditions and requirements of the gear application when assessing the performance of aluminum gears. In many cases, aluminum gears can perform satisfactorily in various environments with proper design, material selection, lubrication, and maintenance practices. However, for extreme or highly specialized environments, alternative materials or additional protective measures may be necessary.
In summary, the performance of aluminum gears in different environments depends on factors such as corrosion resistance, temperature effects, humidity, abrasion resistance, electrical properties, and specific application considerations. Understanding these factors and implementing appropriate measures ensures optimal performance and durability of aluminum gears in diverse environmental conditions.
Can aluminum gears be used in consumer electronics products?
Yes, aluminum gears can be used in consumer electronics products. Here’s a detailed explanation:
1. Lightweight Design: Consumer electronics products, such as smartphones, laptops, or cameras, often prioritize portability and lightweight design. Aluminum gears offer a significant advantage in these applications due to their lightweight properties. By using aluminum gears, manufacturers can contribute to reducing the overall weight of the device, making it more convenient for users to carry and handle.
2. Corrosion Resistance: Aluminum alloys have good corrosion resistance, making them suitable for consumer electronics products that may be exposed to moisture, humidity, or environmental elements. This corrosion resistance helps protect the gears from degradation and ensures long-term reliability, even in demanding usage conditions.
3. Electrical Insulation: Aluminum is an electrically non-conductive material, which can be advantageous in consumer electronics applications. Aluminum gears can help prevent electrical short circuits and interference, contributing to the overall safety and performance of the electronic device.
4. Manufacturability: Aluminum is a highly versatile material that can be easily machined or formed into intricate gear shapes. This manufacturability allows for the production of custom-designed gears that meet the specific requirements of consumer electronics products. Manufacturers can optimize gear designs for efficient power transmission, noise reduction, and space utilization.
5. Noise and Vibration Damping: Aluminum gears possess inherent damping properties, which can help reduce noise and vibration in consumer electronics devices. By incorporating aluminum gears, manufacturers can improve the overall user experience by minimizing gear-induced noise and vibration, leading to quieter and more comfortable operation.
6. Heat Dissipation: Consumer electronics products often generate heat during operation, especially in devices with motors or high-performance components. Aluminum’s excellent thermal conductivity allows it to efficiently dissipate heat, helping to maintain optimal operating temperatures and prevent overheating-related issues. Aluminum gears can contribute to efficient heat management within the device.
7. Cosmetic Appeal: Aluminum gears can also offer aesthetic benefits in consumer electronics products. The use of aluminum can give a sleek and modern appearance to the gears, enhancing the overall visual appeal of the device. Manufacturers can take advantage of aluminum’s surface finish options, such as anodizing or polishing, to achieve desired cosmetic effects.
8. Compatibility with Plastic Components: Many consumer electronics devices incorporate plastic components due to their versatility and cost-effectiveness. Aluminum gears can be compatible with plastic parts, allowing for efficient integration within the overall device assembly. This compatibility facilitates the design and manufacturing of compact and lightweight consumer electronics products.
In summary, aluminum gears can be effectively used in consumer electronics products, offering advantages such as lightweight design, corrosion resistance, electrical insulation, manufacturability, noise and vibration damping, heat dissipation, cosmetic appeal, and compatibility with plastic components. By incorporating aluminum gears, manufacturers can optimize the performance, functionality, and user experience of consumer electronics devices.
What are aluminum gears and how are they used?
Aluminum gears are gears made from aluminum, a lightweight and versatile metal. Here’s a detailed explanation of aluminum gears and their uses:
1. Material Properties: Aluminum gears are typically made from aluminum alloys, which offer several advantages. Aluminum is lightweight, with a density significantly lower than that of steel or other metals. It also has good corrosion resistance, excellent thermal conductivity, and is easy to machine, making it suitable for various applications.
2. Applications: Aluminum gears find application in a range of industries and systems, including:
- Automotive: Aluminum gears are used in automotive transmissions, where their lightweight nature helps reduce the overall weight of the vehicle, contributing to improved fuel efficiency.
- Aerospace: In aerospace applications, aluminum gears are utilized in aircraft components, such as landing gear systems and actuation mechanisms, where weight reduction is critical for fuel efficiency and performance.
- Robotics: Aluminum gears are commonly employed in robotics for their lightweight characteristics, allowing for efficient movement and reduced power requirements.
- Electrical and Electronics: Aluminum gears are utilized in various electrical and electronic devices, such as printers, scanners, and small appliances, where low weight and noise reduction are important.
- Sports Equipment: Aluminum gears are found in sporting equipment, including bicycles, where weight reduction and durability are essential for enhanced performance.
3. Advantages: Aluminum gears offer several advantages:
- Lightweight: Aluminum gears contribute to weight reduction in systems, resulting in improved energy efficiency and performance.
- Corrosion Resistance: Aluminum alloys can exhibit good corrosion resistance, making them suitable for applications where exposure to moisture or harsh environments is a concern.
- Low Noise: Aluminum gears can help reduce noise levels in gear systems due to their natural damping properties.
- Heat Dissipation: Aluminum’s high thermal conductivity allows for effective heat dissipation, making it suitable for applications where temperature management is important.
- Cost-Effective: Aluminum is relatively inexpensive compared to other metals, making aluminum gears a cost-effective option for various applications.
4. Limited Load Capacity: It’s important to note that aluminum gears have lower strength compared to steel gears, limiting their load-carrying capacity. They are typically used in applications with lighter loads and lower torque requirements.
5. Proper Lubrication: Lubrication is crucial for aluminum gears to minimize friction and wear. It’s important to use lubricants specifically designed for aluminum gears and follow appropriate maintenance practices to ensure their optimal performance and longevity.
Overall, aluminum gears provide lightweight, corrosion-resistant, and cost-effective solutions for various applications. They are commonly used in automotive, aerospace, robotics, electrical and electronics, and sports equipment industries, among others, where weight reduction, corrosion resistance, and noise reduction are key considerations.
editor by CX 2023-09-28