Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, as Required
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum gear

Can aluminum gears withstand high torque and load conditions?

Aluminum gears have certain limitations when it comes to high torque and load conditions. Here’s a detailed explanation:

1. Strength: Aluminum is generally not as strong as materials like steel or cast iron. While aluminum alloys used for gears can offer good strength, they may not be as robust as traditional materials in terms of absolute strength. Under extremely high torque or heavy load conditions, there is a risk of deformation or failure of aluminum gears.

2. Design Considerations: To ensure that aluminum gears can withstand high torque and load conditions, proper design considerations are crucial. Factors such as gear geometry, tooth profile, tooth thickness, and material selection need to be carefully evaluated and optimized. Reinforcements, such as ribbing or thicker sections, can be incorporated into the gear design to enhance strength and load-bearing capacity.

3. Heat Dissipation: Aluminum has good thermal conductivity, which helps dissipate heat generated during high torque or heavy load operations. Heat can affect the performance and integrity of gears, leading to increased wear or potential failure. Proper lubrication and cooling mechanisms should be implemented to manage heat buildup and ensure optimal gear performance.

4. Surface Treatments: Surface treatments like hard anodizing or coatings can be applied to aluminum gears to improve their hardness, wear resistance, and surface durability. These treatments help mitigate the effects of high torque and load conditions, reducing the risk of surface damage or wear.

5. Application Considerations: The suitability of aluminum gears for high torque and load conditions depends on the specific application requirements. In some cases, aluminum gears may be well-suited for moderate torque and load applications, such as in certain automotive or machinery applications. However, in heavy-duty or extreme conditions, alternative materials like steel or cast iron may be more appropriate.

It’s important to note that engineering judgment, proper design practices, and thorough evaluation of the specific operating conditions are essential in determining whether aluminum gears can withstand high torque and load conditions. In critical applications where high torque or heavy loads are expected, gear manufacturers may choose materials with higher strength and load-bearing capabilities.

In summary, while aluminum gears can be used in certain high torque and load conditions, their suitability depends on factors such as gear design, material selection, heat dissipation, surface treatments, and application requirements. Careful consideration and engineering expertise are necessary to ensure safe and reliable operation of aluminum gears under these conditions.

aluminum gear

Are there specific design considerations for using aluminum gears?

Using aluminum gears requires specific design considerations. Here’s a detailed explanation:

1. Material Selection: Aluminum alloys have different mechanical properties and characteristics. When designing aluminum gears, it’s important to select an alloy that meets the specific requirements of the application. Factors to consider include the desired strength, hardness, wear resistance, corrosion resistance, and thermal conductivity of the gear. The selected alloy should be suitable for the operating conditions and loads expected in the application.

2. Strength and Load Capacity: Aluminum is generally not as strong as some other materials like steel or cast iron. Therefore, when designing aluminum gears, it’s important to carefully consider the anticipated loads and stresses they will experience. Structural analysis, such as finite element analysis (FEA), can help determine the gear’s load capacity and structural integrity. Reinforcement techniques or incorporating additional support structures may be necessary in high-load applications.

3. Heat Dissipation: Aluminum has good thermal conductivity, which allows it to dissipate heat effectively. However, in applications where gears generate significant heat, thermal management becomes critical. Designing gear systems with proper cooling mechanisms, such as fins, heat sinks, or forced air circulation, can help prevent overheating and maintain optimal operating temperatures for the aluminum gears.

4. Gear Geometry: The design of aluminum gears should consider factors such as tooth profile, module, pressure angle, and tooth thickness. The gear geometry affects the gear’s load-carrying capacity, efficiency, noise level, and overall performance. It’s important to ensure proper tooth engagement, minimize stress concentrations, and optimize gear meshing characteristics to achieve the desired functionality and durability.

5. Lubrication: Lubrication is essential for aluminum gears to minimize friction, wear, and heat generation. Design considerations should include providing adequate space for lubricant reservoirs, channels, or oil passages to ensure proper lubricant distribution across the gear surfaces. The gear design should also facilitate efficient lubricant retention and minimize the risk of lubricant leakage or contamination.

6. Noise and Vibration: Aluminum gears can contribute to noise reduction due to their damping properties. However, the gear design should aim to further minimize noise and vibration levels. Considerations include gear tooth profile optimization, gear tooth surface finish, backlash control, and the use of noise-dampening features such as gear coatings or sound-absorbing materials.

7. Manufacturability: Designing aluminum gears should take into account the manufacturability aspects. Aluminum is a highly formable material, allowing for complex gear shapes and intricate designs. However, considerations such as casting or machining processes, tooling requirements, dimensional tolerances, and surface finish specifications should be addressed to ensure consistent and cost-effective production.

8. Compatibility with Other Components: Aluminum gears are often used in conjunction with other components within a larger system. It’s important to ensure compatibility between aluminum gears and other materials or components they interact with. Factors such as galvanic corrosion, differential thermal expansion, or material compatibility should be considered to prevent premature failure or performance issues.

By addressing these specific design considerations, aluminum gears can be effectively utilized in various applications, taking advantage of their unique properties and benefits.

aluminum gear

What are the advantages of using aluminum gears in machinery?

Using aluminum gears in machinery offers several advantages. Here’s a detailed explanation:

1. Lightweight: One of the primary advantages of aluminum gears is their lightweight nature. Aluminum is significantly lighter than other commonly used gear materials such as steel or cast iron. This lightweight property reduces the overall weight of the machinery, resulting in benefits such as improved energy efficiency, reduced inertia, and easier handling and installation.

2. Corrosion Resistance: Aluminum gears can exhibit good corrosion resistance, especially when they are made from corrosion-resistant aluminum alloys. This makes them suitable for machinery operating in environments where exposure to moisture, chemicals, or other corrosive substances is a concern. The corrosion resistance of aluminum gears helps prolong their lifespan and ensures reliable performance in such conditions.

3. Low Noise: Aluminum gears have inherent damping properties that help reduce noise levels in machinery. The natural damping characteristics of aluminum help absorb vibrations and minimize noise generation during gear operation. This makes aluminum gears particularly advantageous in applications where noise reduction is important, such as in precision machinery or equipment used in noise-sensitive environments.

4. Heat Dissipation: Aluminum has excellent thermal conductivity, allowing for effective heat dissipation. When used in machinery, aluminum gears can help dissipate heat generated during operation, preventing overheating and maintaining optimal operating temperatures. Efficient heat dissipation contributes to the longevity and reliability of the machinery components.

5. Cost-Effective: Aluminum is generally more cost-effective compared to other metals commonly used for gears, such as steel or bronze. The abundance of aluminum as a raw material and its relatively low production costs make aluminum gears a cost-effective choice for machinery manufacturers. Additionally, the lightweight nature of aluminum gears can lead to cost savings in terms of transportation, installation, and energy consumption.

6. Design Flexibility: Aluminum gears offer design flexibility due to their ease of machining and formability. They can be manufactured with intricate tooth profiles and custom geometries to suit specific machinery requirements. The design flexibility of aluminum gears allows for optimization of gear performance, efficiency, and load-carrying capacity.

7. Electrical Conductivity: Aluminum is an excellent conductor of electricity. In machinery where electrical conductivity is required, such as in electric motors or equipment with electromagnetic components, aluminum gears can help facilitate efficient electrical connections and reduce electrical losses.

While aluminum gears offer numerous advantages, it’s important to consider their limitations. Aluminum has lower strength compared to materials like steel, which may restrict their use in high-load or high-torque applications. Additionally, proper lubrication and maintenance practices are crucial to ensure optimal performance and prevent excessive wear in aluminum gears.

In summary, the advantages of using aluminum gears in machinery include their lightweight nature, corrosion resistance, low noise levels, heat dissipation capabilities, cost-effectiveness, design flexibility, and electrical conductivity. These advantages make aluminum gears suitable for a wide range of machinery applications, particularly those where weight reduction, corrosion resistance, noise reduction, and thermal management are essential considerations.

China Standard China Precision Aluminum Spur Gear, Transmission Spur Gear for Auto Parts bevel spiral gearChina Standard China Precision Aluminum Spur Gear, Transmission Spur Gear for Auto Parts bevel spiral gear
editor by CX 2024-04-09