Product Description
Product Description
| Product name | Stainless Steel Aluminum Metric Steering Spline Shaft Pinion Wheel Hobbing Forged Straight Spiral Bevel Worm Gear |
| Material | Brass ,Bronze, EC80,C45 steel, 304SS, 316SS, 40CrMo or According to customer’s requirements |
| Processing | F.orging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment….… |
| Service | SWISS MACHINING; DEBURRING; LATHE/TURNING; 5 Axis; MICROMACHINING |
| Tolerance | +/-0.05mm ~ +/-0.01mm |
| Payment | 30 % deposit, 70% balance payment before shipment T/T,Paypal |
| Machine | NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC gear Shaving machines, NC gear milling, Nc gear grinding Machines and many kinds of gear related machines. |
| Packing | PP bag , Carton ,box or according to customer’s requirements |
Company Profile
HangZhou Dakunlun Hardware & Plastic Products Co.,Ltd. is a company engaged in Custom Products covering Custom CNC,Plastic Injection,Powder Metallurgy Parts ect. Hot Selling products include Gears,CNC Milling Parts Model Train Wheelsets Shaft,Bushing,Spacer and Brass Turning Parts ect.
Dakunlun was established in May 2006, cooperated with many enterprises at home and abroad (such as Fenda ,LG, Philips Dji and Nissan) to establish a long term friendly business relationship.Our inception is to absorb a variety of talents, improve product quality and staff quality Strict quality guarantee system and perfect management system, high-quality products after-
sales service is our foothold. Our company of “quality first, reputation first” principle, provide customers with quality and quantity of various types of products. Always uphold the “quality, integrity and pragmatic, motivated, service-oriented” business philosophy, and apply to the company’s management and operating. In face of fierce competition, our company’s system is constantly being improved, relying on science and technology, continuously improve the technology content of products sold, for society, customers and companies to create a higher market value. Dakunlun has been in good faith to create enterprises and has won a good reputation, also won the respect of our domestic counterparts.
Recent years our company has reached annual sales of as much as ¥30,000,000, Dakunlun will expand the scale of operation and steady development of corporate economic, sincerely seek partners, good faith cooperation and common developmen
Certifications
Work Shop Facility
Customer Visit
Packaging & Shipping
FAQ
1. Are you trading company or manufacturer?
We are a factory has 20 years.
2. How can i get a quotation?
Please send us information for quote: drawing,material,quantity or other requirement.We can accpet PDF,DWG,STEP file formate.If you don’t have the drawing,please send the sample to us,we can quote base on your sample too.
3. What’s your MOQ?
Depends on your specific items.
4. Do you provide samples?Is it free or extra.
Yes,but it’s not free.
5. What about the lead time for mass production?
Honestly,it depends on the order quantity.Normally,15 days to 20 days after your deposit if no tooling needed.
6. What if the part is not good?
We can guarantee good quantity.But if happened,please contact us immediately,take some pictures,we will check on the problem,and solve it asap.
7. How to deliver the good?
We deliver the products by courier company.
8. Can we get some samples before mass production?
Absolutely yes.
9. Will my drawings be safe after sending them to you?
Yes,we will keep them well and won’t release them to the third party without your permission.
| Application: | Motor, Machinery, Marine, Toy, Agricultural Machinery |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample According to customer′s Drawing
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do you choose the right type of aluminum alloy for specific applications?
Choosing the right type of aluminum alloy for specific applications involves considering various factors. Here’s a detailed explanation:
1. Mechanical Properties: Assess the required mechanical properties for the application, such as strength, hardness, toughness, and wear resistance. Different aluminum alloys offer varying levels of these properties. For example, 2000 series alloys are known for their high strength, while 6000 series alloys offer a good balance of strength and formability.
2. Corrosion Resistance: Evaluate the environmental conditions the aluminum alloy will be exposed to. Some alloys have better corrosion resistance, making them suitable for applications in corrosive environments. For instance, 5000 series alloys are known for their excellent corrosion resistance.
3. Formability: Consider the required formability and ease of fabrication. Certain aluminum alloys, like 1000 and 3000 series, have excellent formability, making them suitable for applications that involve complex shapes or intricate designs.
4. Heat Treatability: Determine if heat treatment is necessary to achieve the desired mechanical properties. Some aluminum alloys, such as 7000 series, are heat-treatable and can be strengthened through heat treatment processes like solution heat treatment and aging.
5. Weight: Evaluate the weight requirements of the application. Aluminum alloys have lower density compared to many other metals, making them ideal for lightweight applications where weight reduction is critical, such as aerospace or automotive industries.
6. Cost: Consider the budget and cost constraints of the project. Different aluminum alloys have varying costs based on factors such as availability, production processes, and alloying elements. Balancing the desired properties with the project’s budget is important.
7. Compatibility: Ensure that the chosen aluminum alloy is compatible with other materials or components in the application. Compatibility includes factors such as galvanic corrosion potential, thermal expansion coefficients, and joining methods.
8. Industry Standards: Check if there are specific industry standards or regulations that dictate the use of particular aluminum alloys for certain applications. Industries such as aerospace, automotive, and marine often have specific alloy requirements based on performance and safety standards.
9. Consult Experts: When in doubt, consult with material engineers, metallurgists, or industry experts who have expertise in aluminum alloys. They can provide valuable insights and guidance based on their knowledge and experience.
Considering these factors in combination with the specific requirements and constraints of the application will help in choosing the right type of aluminum alloy. It’s important to note that selecting the most suitable alloy may involve trade-offs between different properties and considerations.
In summary, selecting the right type of aluminum alloy for specific applications involves assessing mechanical properties, corrosion resistance, formability, heat treatability, weight requirements, cost, compatibility, industry standards, and seeking expert advice. Taking a comprehensive approach ensures that the chosen aluminum alloy meets the performance, durability, and cost objectives of the application.
How do aluminum gears handle shock and impact loads?
Aluminum gears can effectively handle shock and impact loads. Here’s a detailed explanation:
1. Material Strength: Aluminum alloys used for gears exhibit good strength properties, allowing them to withstand sudden shock and impact loads. While aluminum is not as strong as materials like steel, proper gear design and material selection can ensure that aluminum gears meet the required load-bearing capacity for specific applications.
2. Flexibility and Ductility: Aluminum possesses inherent flexibility and ductility, which can help absorb and distribute impact forces. When subjected to shock or impact loads, aluminum gears can deform slightly to dissipate energy and reduce the risk of immediate failure. This characteristic allows aluminum gears to handle sudden and high-intensity loads without catastrophic damage.
3. Resilience: Aluminum gears have a certain degree of resilience, meaning they can recover their original shape after experiencing deformation from shock or impact loads. This resilience allows aluminum gears to continue functioning effectively even after encountering transient high loads.
4. Design Considerations: Proper gear design is crucial for handling shock and impact loads effectively. Engineers can incorporate features such as reinforced tooth profiles, optimized gear geometry, and appropriate surface treatments to enhance the strength and durability of aluminum gears. These design considerations help distribute stress evenly across the gear teeth, minimizing the risk of localized failures.
5. Load Distribution: Aluminum gears can distribute shock and impact loads over a larger contact area, reducing the concentration of stress on individual gear teeth. This load distribution capability prevents localized stress points and helps prevent premature tooth wear or breakage.
6. Surface Treatments: Surface treatments like shot peening or case hardening can be applied to aluminum gears to enhance their resistance to shock and impact loads. These treatments introduce compressive stresses on the gear surface, improving its fatigue strength and resistance to crack initiation and propagation caused by sudden loads.
7. Compatibility with Other Components: Aluminum gears can be designed to work in conjunction with other components in the system to handle shock and impact loads. By considering the overall system dynamics and ensuring compatibility between gears, bearings, shafts, and housing materials, the entire system can better absorb and distribute impact forces, improving its overall resilience.
8. Testing and Validation: Aluminum gears undergo rigorous testing and validation processes to ensure their performance under shock and impact loads. These tests simulate real-world operating conditions, including sudden impacts and high-intensity loads, to assess the gear’s durability and reliability. Manufacturers rely on these tests to verify that aluminum gears can handle the expected shock and impact loads in specific applications.
In summary, aluminum gears handle shock and impact loads through their material strength, flexibility, ductility, resilience, design considerations, load distribution capability, surface treatments, compatibility with other components, and validation through testing. By employing appropriate design practices and material selection, aluminum gears can reliably and effectively handle sudden and high-intensity loads in various applications.
What are the advantages of using aluminum gears in machinery?
Using aluminum gears in machinery offers several advantages. Here’s a detailed explanation:
1. Lightweight: One of the primary advantages of aluminum gears is their lightweight nature. Aluminum is significantly lighter than other commonly used gear materials such as steel or cast iron. This lightweight property reduces the overall weight of the machinery, resulting in benefits such as improved energy efficiency, reduced inertia, and easier handling and installation.
2. Corrosion Resistance: Aluminum gears can exhibit good corrosion resistance, especially when they are made from corrosion-resistant aluminum alloys. This makes them suitable for machinery operating in environments where exposure to moisture, chemicals, or other corrosive substances is a concern. The corrosion resistance of aluminum gears helps prolong their lifespan and ensures reliable performance in such conditions.
3. Low Noise: Aluminum gears have inherent damping properties that help reduce noise levels in machinery. The natural damping characteristics of aluminum help absorb vibrations and minimize noise generation during gear operation. This makes aluminum gears particularly advantageous in applications where noise reduction is important, such as in precision machinery or equipment used in noise-sensitive environments.
4. Heat Dissipation: Aluminum has excellent thermal conductivity, allowing for effective heat dissipation. When used in machinery, aluminum gears can help dissipate heat generated during operation, preventing overheating and maintaining optimal operating temperatures. Efficient heat dissipation contributes to the longevity and reliability of the machinery components.
5. Cost-Effective: Aluminum is generally more cost-effective compared to other metals commonly used for gears, such as steel or bronze. The abundance of aluminum as a raw material and its relatively low production costs make aluminum gears a cost-effective choice for machinery manufacturers. Additionally, the lightweight nature of aluminum gears can lead to cost savings in terms of transportation, installation, and energy consumption.
6. Design Flexibility: Aluminum gears offer design flexibility due to their ease of machining and formability. They can be manufactured with intricate tooth profiles and custom geometries to suit specific machinery requirements. The design flexibility of aluminum gears allows for optimization of gear performance, efficiency, and load-carrying capacity.
7. Electrical Conductivity: Aluminum is an excellent conductor of electricity. In machinery where electrical conductivity is required, such as in electric motors or equipment with electromagnetic components, aluminum gears can help facilitate efficient electrical connections and reduce electrical losses.
While aluminum gears offer numerous advantages, it’s important to consider their limitations. Aluminum has lower strength compared to materials like steel, which may restrict their use in high-load or high-torque applications. Additionally, proper lubrication and maintenance practices are crucial to ensure optimal performance and prevent excessive wear in aluminum gears.
In summary, the advantages of using aluminum gears in machinery include their lightweight nature, corrosion resistance, low noise levels, heat dissipation capabilities, cost-effectiveness, design flexibility, and electrical conductivity. These advantages make aluminum gears suitable for a wide range of machinery applications, particularly those where weight reduction, corrosion resistance, noise reduction, and thermal management are essential considerations.
editor by CX 2023-10-31