Many of our projects are exclusive within the market and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping tools in addition to advanced CNC milling and turning centers, that allows us to make a vast selection of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the root of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At gear rack for Woodworking Industry Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no additional manufacturers can create. The part shown this is a helical equipment rack that is used on a Maag equipment manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the procedure of their machine and had previously been struggling to find someone with the capability to cut the required size of helical rack. Often customers contact us because OEM parts are no more available or are price prohibitive. Often, clients have found that the grade of replacement parts made by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no various other manufacturers can produce. The part shown this is a helical gear rack that is utilized on a Maag gear manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the intensive know-how of our experienced experts in both device and machine engineering, our customers benefit from a unique synergy effect that leads to an increased service life of both machine and tools, and also an optimal formed component quality. We try to surpass your objectives and make sure your success with our quality.
For years, a machine tool builder had produced their personal precision gear racks to accomplish ultra-precise positioning on the machines. They also needed this because their essential clients demanded that their devices maintain accurate positioning without any mistake compensation on the axis.
To save costs, they wanted to look for a gear rack provider who could achieve the same limited rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which experienced a complete pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The actual pitch deviation was measured at 20º C and marked on each rack.