What exactly are gears and gearboxes? A gear is usually a rotating machine part featuring cut the teeth or cogs, which is meant to mesh with another toothed part to be able to transmit torque. In a layman’s language, gears are one of the most crucial elements of any motors and machine which help to boost the torque output by giving gear decrease and adjusting the direction of rotation. Two or more gears working collectively in tandem are known as transmission or gearbox. Geared gadgets will change the speed, torque, direction of a power source.
Types Of Gears And How Are They NOT THE SAME AS Each Other?
Spur Gears
Spur gears are the most typical items used in a series for large gear reduction. One’s teeth of spur gears are straight and are installed in parallel on different shafts.
It’s advantages:-
They offer constant velocity ratio
They are highly reliable
They are easy and simple when it comes to making/ manufacturing
They are mostly used to transmit large amount of power
Helical Gears
Unlike Spur gears, Helical gears and Helical Gearbox both have the capacity to conduct a easy operation. One’s teeth on a helical equipment cut at an position to the facial skin of the apparatus. So, during the procedure when two of the teeth begin to engage, the contact is gradual- beginning at one end of the tooth and keeping get in touch with as the apparatus rotates into complete engagement. With regards to transmissions, helical is the most commonly utilized gears and it even generates huge amounts of thrust.
It’s Advantages:-
The angled teeth engage more steadily than perform spur gear teeth so that they are able to run more smoothly.
Helical gears, along with helical gearboxes, are highly long lasting and ideal for high load applications.
It can transmit movement and power among either parallel or right angle shafts.
Bevel Gear
Bevel gears are mostly used to improve the direction of shaft’s rotation. They have teeth in directly, spiral, hypoid shapes. Every one of a kind, for example, straight teeth have comparable characteristics to spur gears while spiral operates exactly like helical gears as they produce less vibration.
It’s Advantages:-
Bevel are such sort of gears that means it is possible to improve the operating angle.
The variety of teeth on each wheel allows mechanical advantage to be changed.
Worm gears
The majority of the Industrial Gearbox Ever-Power prefer providing Worm Gears to their valuable clients since it is used for large gear reductions. The setup is designed so that setup can change the gear, however the gear cannot change the worm. The position of the worm can be shallow and for that reason, the gear is used in conveyor systems for brake or emergency quit.
Its Advantages
Worm Gears operate more silently and smoothly
They are self-locking
They occupy less amount of space
They have good meshing efficiency and thus, can be used to lessen speed and increase torque.
Why Helical Gears?
Helical gears are cylindrical gears whose teeth are not parallel to the axis of rotation. The teeth are angled and appearance as a segment of a helix which makes it transmit power between parallel or right angle axes. The main difference between a helical gearbox and others is that the teeth type a helix and gets the potential to perform more quietly. Another advantage of using these gears are that they can have more capacity to transmit load between two parallel shafts in comparison with the similar module and equivalent width of spur gears. Not to mention, you will see less deterioration as the strain will be distributed between many teeth.
Its Application
The majority of the reputable Industrial Gearbox Suppliers suggest helical gears to function under heavy load efficiency and of course when we need silent operation such as for example automotive applications.
Fertilizer industries, printing industries, and earth-moving industries
Steel, rolling mills, power and interface 
industries
Textile industries, plastic-type industries, food industries, conveyors, elevators, blowers, compressors, oil industries & cutters.
Addition to the over applications, there are several others. The overall application of helical gears and helical gearboxes are widespread. Monitor the space to know more.
EP series helical gearbox can be utilized in the moderate and heavy-duty industrial applications of the energy transmission market.
Apart from standard range, Helical Equipment Boxes are also tailor made to suit individual requirement or according to specifications provided. Please feel absolve to discuss your requirement and we shall be very happy to make suitable suggestions.
Product Specification
Helical Gearbox Device Sizes : 80, 90, 100, 112, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630
Transmission Ratio : 1.2 – 637
Input Power : 0.61 KW to 5,000 kW
Torque : Up to 117,000 Nm
Gear Ratios : Up to 130:1
Helical Gearbox Standard Applications
For applications > 50KW Agitators, Conveyors, Crushers, Cranes, Bigger Ball Mills, Mixers, Aerators, Fin Cooler Drives, Kneaders, Thickeners Case hardened and Profile floor Metal Gears with inclined tooth to transmit the torque between parallel / Right Angle shafts with minimal noise.