Reliable, self-locking drive for ventilation and display installations
Ventilation and screening are two of the most important simple strategies that growers make use of each day to maintain the perfect climate and achieve maximum crop yields. It is critically important for growers in order to open up, close and modify air vents and weather screens at at any time and with a high degree of accuracy. Growers rely on these systems to are they should, and rely on the drive systems that control their screens and air vents.
To assure the dependability of ventilation and display installations, Ever-Power introduced the EP engine gearbox – a compact and highly dependable self-locking drive that is developed specifically for use in horticulture. The Ever-Power EP is now the standard with regards to drive technology for glass greenhouses, and includes a well-earned popularity for reliability, long assistance life and versatility.
Because your drive units have to work every period you need them
The EP engine gearboxes have been created specifically to enable you to control the climate within your greenhouse with a high degree of precision. The EP’s smart and reliable style means that it guarantees continuous control of ventilation and screen positions, whatever the circumstances, load or greenhouse style.
Versatile
There is a wide variety of EP motors including many different versions with various speeds, torques, voltages and drive shafts. This means that different tasks, applications and systems could be fitted with the same universal drive.
Reliable
The EP is developed, produced and tested completely in-house. This means we can guarantee the quality of all our gearbox motors, which have a hard-earned popularity for reliability and lengthy service life.
Easy to install
RW motors are easy to install and use. Greenhouses builders and installers like to use our systems because they are so simple to install and because of the potency of our drive units and control units.
Precision growing
Ridder RW motors enable you to control the positioning of the vents and display installations extremely precisely. Thus giving you high-precision control over crop creation, crop quality and energy intake in your greenhouse, helping you to increase the viability of your procedure.
Ever-Power provide a comprehensive selection of gearboxes to complement their products.
Our essential oil bath worm and wormwheel gearboxes can be found in a variety of sizes from Simply no.1 to No.8 (100kg to 35 tonnes).
Gearbox options include:
Anti-tilt handwheel shaft assembly
Patented friction brake
Motorised (electric)
Motorised (pneumatic)
Naturally, spares can be found from stock, delivered simply by either post, carrier, sea or airfreight.
We offer full restoration and refurbishment services which include reload testing.
1. A self-locking non-backdrivable gear system, comprising: a. a primary motor insight adapted for rotation of a self-lubricating gearbox about the axis of a drive shaft; b. said gearbox comprises: i. an input ring equipment mounted around said driveshaft and positioned in meshing engagement with stated primary motor insight; ii. a band plate and seal configuration mounted to said ring equipment for sealing parts within said ring equipment to allow the inner self-lubrication of stated gearbox through a level of lubricant; iii. a world locking equipment rotatably mounted within said ring equipment, whereby said planet equipment rotates with said band gear and also rotates about its installation axis; iv. an output spur gear rotatably mounted within stated ring gear in a radially inward, concentric regards to said ring equipment and further includes an output shaft adapted for mounting to stated drive shaft, stated output spur equipment has N +/−X number of gear tooth in meshing engagement with stated planet gear; v. a fixed spur equipment fixedly mounted around stated output shaft and positioned adjacent to said output spur gear, said fixed spur gear has N number of gear teeth in meshing engagement with stated planet gear; and vi. wherein stated fixed and self locking gearbox result spur gears have considerably similar diameters to allow said fixed and output spur gear teeth to substantially align while engaging with stated planet equipment, vii. wherein said set and output spur gear teeth comprise a noise-dampening pressure angle configuration which angularly compliment stated planet gear teeth, viii. whereby rotation of said primary motor input causes rotation of stated ring gear which causes rotation of said planet gear which causes rotation of stated output spur gear which in turn causes rotation of stated drive shaft, and whereby in the absence of rotation of stated ring gear a rotational drive applied to said output spur equipment forces the substantially aligned said fixed and output gear tooth to lock said planet locking gear set up.
2. The gear system of claim 1 further comprising another planet locking equipment rotatably mounted within stated ring equipment in 180° off-set relation with respect to the first world locking equipment, about the entire 360° circumference of the ring gear, whereby said first and second world gears rotate with stated ring gear and also rotate about their very own respective installation axes while engaging stated fixed and result spur gear tooth, and whereby in the lack of rotation of the band gear a rotational push put on said output spur gear will force said fixed and output spur gear the teeth to lock said first and second planet gears in place.
With reference to the application of the inventive gear system discussed herein, the machine offers a simple and low-cost self-lubricating gearbox that can be driven in a forward and invert direction through an input motor shaft, but can’t be back-driven through its output gearing. By virtue of its configuration as a ring gear, the invention can be effectively built-into any rotating machinery which utilizes a winch/drum. As such, these inventive gear systems have particular program in neuro-scientific overhead lifting machinery, although the invention is not so limited. For instance, winch machinery that utilizes a cable winding onto a cylindrical or pile-up drum must be able to wind in both a clockwise and counterclockwise direction, however, not drop the strain. These inventive gear systems can also be put on move scenery, create results, and manipulate overhead light and machinery during theatrical performances.
In the case of machinery that uses chain or screw jack components, a non-back driving, self-locking gearbox would offer benefits more advanced than existing configurations made up of friction brakes and worm drive gearboxes. The built-in benefits of a planetary type equipment train further allow for a concise assembly. The system’s hollow through the guts result spur shaft can move wiring to a rotating connection, as well as the simple insertion of downstream devices shafts. This might be especially useful for cable drums winding electrified cable, and turntables with electrics/electronics on board, for example.
The inventive gear system moreover addresses certain disadvantages of similar existing equipment systems, e.g., vibration and noise conditions that are unacceptable using settings (such as during theatrical performances) and burdensome maintenance through the program lubrication of the system gears.
To address such disadvantages, briefly described, the self-locking, non-backdrivable gear program of today’s invention comprises a major motor insight and self-lubricating gear package. The primary motor input can be adapted for rotation of the gearbox about the axis of a drive shaft. The gearbox comprises an insight ring gear, ring plate and seal configuration, planet locking gear, fixed spur equipment, and output spur equipment. The input ring equipment is mounted around the driveshaft and situated in meshing engagement with the principal motor input. The ring plate and seal configuration are mounted to the ring equipment and seal the parts within the ring equipment so as to permit the inner self-lubrication of the gearbox through a level of lubricant.
One or more world locking gears is rotatably mounted within the band gear, whereby the earth gear rotates with the ring gear and in addition rotates about its own mounting axis. The output spur equipment is rotatably mounted within the ring equipment, in a radially inward, concentric relation to the ring equipment, and additional includes an result shaft adapted for installation to the drive shaft. The output spur gear has N+/−X amount of gear the teeth in meshing engagement with the planet equipment. The fixed spur gear is fixedly mounted around the output shaft and positioned adjacent to the result spur equipment. The fixed spur gear has N number of gear tooth in meshing engagement with the earth gear tooth. The fixed and output spur gears have substantially similar diameters to permit the fixed and output spur gear tooth to considerably align while engaging with the planet equipment. The fixed and result spur gear the teeth each comprise a noise-dampening pressure position configuration to angularly compliment the earth gear teeth.
Functioning, rotation of the principal electric motor input causes rotation of the ring gear which in turn causes rotation of the earth gear which in turn causes rotation of the output spur gear which in turn causes rotation of the drive shaft. Nevertheless, in the lack of rotation of the ring gear, any rotational drive applied to the output spur gear (e.g., via the result shaft) will force the substantially aligned fixed and result gear teeth to lock the planet locking gear set up.
Various other aspects of the machine are provided herein. For example, within an embodiment of the system having two world locking gears, the next planet locking gear could be rotatably installed within the band gear in a 180° off-set relation with respect to the first world locking equipment, about the entire 360° circumference of the ring gear. The first and second planet gears rotate with the band gear and in addition rotate about their personal respective installation axes while engaging the fixed and result spur gear the teeth. In the absence of rotation of the ring gear, any rotational push put on the output spur equipment will power the fixed and output spur gear tooth to lock the initial and second planet gears in place.
The principal motor input can include a sprocket in meshing engagement with a timing belt. The primary motor input may otherwise include a sprocket in meshing engagement with a timing chain. The primary motor input may otherwise include a sprocket in meshing engagement with a plurality of timing gears.
Each seal of the ring plate and seal configuration could be an O-ring or shaft seal. The gearbox may additional comprise a ball bearing band positioned on the result shaft to facilitate rotation of the output spur gear. The pressure angle configuration may be from about 45 degrees to about 25 degrees. The pressure position configuration may more ideally be from about 40 degrees to 30 degrees. The pressure position configuration may most preferably be about 35 degrees. The components of the gearbox could be made from metal, plastic, composite, ceramic, wood, plywood, metallic powder, or combinations thereof.
Extra objects, advantages and novel features of the present invention will be set forth partly in the description which follows, and will in part become obvious to those in the practice of the invention, when regarded with the attached figures.
Standard Gear Units
Our Standard Gear Models are especially ideal for simple applications with normal requirements. They have already been designed for use with three-stage motors. Their housings are machined on all sides which allow installation in any position desired. The gear units are lubricated for life by using a synthetic long-term lubricant
The series Standard Equipment Units includes the Standard Worm Gearbox, N-Worm Equipment Unit-light version and the typical Bevel Gear Devices in the heavy-duty and light version.
Standard Worm Gear Units
PDF Standard Worm Equipment Units
EP Standard Worm Gear Units have been created for make use of with three-stage motors and servo motors. Because of the great number of attachment and threaded holes provided it could be directly installed in virtually any desired mounting position without any preparatory function being required. The essential gear with solid insight shaft or with hollow insight shaft can be mounted in 24 different designs, see device mounting likelihood of Standard Worm Gear Devices.
Technical Datas:
6 sizes: 40, 50, 63, 80, 100 and 125
10 ratios: 6,75; 9; 12; 14; 19; 29; 39; 52; 62 und 82:1
Output torque: from 19 to 1100 Nm
ATEX design available
Self-locking property
of Worm Gear Units
Units Mounting Possibilities
of Standard Worm Gear
Operation and Maintenance
Instruction
Self-locking property of Worm Gear Units
A precondition for the self-locking quality of equipment units is a small tooth lead angle of the worm and thus an efficiency of η ≤ 0,5 with worm generating. Consequently self-locking gear units are generally uneconomical when high performances and long operating times are needed. A worm equipment unit is considered self-locking at standstill if, with worm wheel generating, starting from standstill is impossible. This is actually the case with ATLANTA wheel units and gear devices when the lead position is usually <5°. A worm gear unit is considered self-locking from the working condition if the apparatus unit comes to a standstill whilst becoming backdriven. This is only possible with high equipment ratios and incredibly low speeds. Shocks and vibrations can neutralize the self-locking capacity! Therefore a self-locking tooth program cannot replace a brake or reverse-stroke fasten. To avoid overstressing of the worm equipment drive due to the high kinetic energy involved, you should furthermore enable a certain running-down time after stopping the insight.
Standard Bevel Gear Units
PDF Standard Bevel Gear Units
Our Standard Bevel Equipment Units are ideal for all sorts of applications for rotating and positioning and can be utilized atlanta divorce attorneys situation and orientation.
The heavy-duty version with three transmission shafts has centering diameters for precise alignment. This version has a robust aluminium or cast iron casing, hardened and lapped bevel gears with spiral the teeth.
The light-duty version includes a single-block housing made of aluminum and is machined on all sides. It si provided with adequate mounting holes for set up in any placement preferred. The hardened and lapped spiral bevel gears assure good operation in both directions of rotation.
Technical Datas:
Heavy-duty and light version
5 ratios: 1; 1,5; 2; 3 and 5:1
Output torque: from 2,3 to 170 Nm