Small Precison Worm Reduction Gearboxes
There are a number of small worm gearbox specifications you will have to consider when making a worm gearbox selection.
First, what is the input and output torque requirements? Next, examine vendor horsepower/torque charts and pick the correct worm gear reducer.
If how big is the gearbox will likely be an important consideration after that check the reducer dimension specs, not all producers make compact units. In fact, working with the proper supplier will help you not only find the right equipment reducer but also prevent some of the most typical errors in reducer selection. We offer a free guide to help you find the appropriate supplier to utilize.
For low and fractional horsepower application we offer two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output are the major differences between these two models. Both feature the hollow or solid result shaft. Both models are compact and offer users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your particular application or task is vital to selecting the correct worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped mounting holes on top and bottom
• Flush fitting bearing caps simple to install
• Input shafts mounted on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capacity of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Right Angle Worm Gear Motors Used
Anywhere a compact dual shaft gear motor or single shaft gear motor is required. This right angle equipment motor is so versatile it could work just about anyplace.
Features & Options
Double Shaft or Single Shaft
Hollow Shaft
Maximize Torque in a Small Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power provides designed and built exclusive, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes can be found in several configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that are designed and built to meet your specific specifications.
E mail us for the mini gearbox the application requires, or ask for a quote on a custom micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All conditions can be used more or less interchangeably. Please be aware that the links for our little gear drives include details on the full range of framework sizes for that series or design.
Bevel Box Micro Equipment Drive
Our bevel box miniature equipment drives are software rated for the ideal balance of functionality and cost. Torque can be balanced to meet up your RPM and working life requirements. Light-weight with low backlash performance (less than 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They offer an output shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposite sides of the casing; output is usually a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of gear ratios and input sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They offer two insight shafts on opposite sides of the frame, with two output shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior overall performance in a wide variety applications and are constructed with small footprints, making them perfect for procedures where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power’ micro inline spur gear drives are available in two frame sizes, and are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and feature rugged building for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a customized miniature gearbox to meet your unique specifications. We can produce customized micro gearboxes in virtually any configuration the application requires, with output torque levels as high as 900Nm. We can work from your gearbox designs, reverse engineer a preexisting unit, or help you develop an all-new design that provides the performance you need. Request a quote on a custom miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive important and retainer rings can be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad selection of misalignment shaft couplings in ” and metric bore sizes. Inch and metric precision floor shafts are available from stock.
Contact Us for High Performance Miniature Gearboxes
We are the miniature gearbox specialists. All of our micro gear drive versions deliver superior overall performance in a little footprint, and are tough enough for challenging function environments. E mail us to learn more about our mini gearboxes, or request a quote on a custom made model that’s tailored to your preferences.
Additional benefits of worm drive gearboxes include: