This gearbox utilizes a 30:1 ratio worm-drive reduction for applications that require extremely slow and smooth rotational motion. The worm-drive design not merely minimizes backlash but also eliminates back-driving the gearmotor so a posture can be kept even when power is not applied. The precision ground 3/8” stainless steel result shaft is backed by dual 3/8” ABEC 5 ball bearings to aid lots from any orientation. The ¼” ABS plastic and aluminum structure provides a rigid framework without adding unnecessary weight and is certainly easily installed to any flat work surface by utilizing the bottom mounting tabs. Our Regular Spur Gear motors will continue to work with this gearbox (motor offered separately). The Vertical Shaft Worm-Drive Gearbox is ideal for turn-tables, time-lapse systems and low-speed applications that require high precision and torque.
Motor RPM required = 1 / (moments per rotation desired / 30)
Example: 1 / (ten minutes per rotation / 30) = 3 RPM motor had a need to achieve ten minutes per rotation (in max speed)
Dimensions 3.43″ x 1.93″
Product Weight 5.9oz (0.375 lbs)
Output Shaft Diameter 3/8″ (0.375″)
Motor Size Compatibility Standard Spur Gear Motors
Ever-Power offers you the widest selection of standard, non regular and customised worm gearbox and worm equipment motor.
Ever-Power maintains the highest degree of standard in production of worm gears in gearboxes. From the look of gearbox, materials selection to production practice of worm gear box and gear motor.
Models: 30, 40, 50, 60, 75, 85, 100, 125, 150, 175, 200, 250, 300, 350, 430
Ratio : 5/1 to 4900/1
Middle Distances : 40 mm to 400 mm
Single stage / Double stage
Small Worm Gearbox Models like C.D. 50, 60, 75, 85, 100 mm and Ratio 30/1 or 40/1 are usually obtainable in stock or can be made on brief notice by customer.
Worm gearboxes are having cast iron equipment case, worm shaft is of Alloy Steel, duly hardened and tempered. The worm wheel is made from Chill Cast Phosphorous Bronze.
Ever-Power worm equipment boxes possess liberal ribbing for increasing heat dissipation region, streamlined sump for carrying more oil and enthusiast of ample size which is effective in both side of rotation.
Wherever applicable, British as well as Indian Design standards are used. Worm Shafts conform to case- hardening Alloy Steels, Worm Wheels comply with phosphorous-bronze according to BS 1400, While Gear case conforms to C.I. Grade 20, IS210.
High reduction gear
Worm and wheel gear pairings provide large swiftness decrease ratios with only one gear pairing in a far more compact space in comparison to other types of gears. You can expect up to a maximum ratio of 100:1 with this products. Another benefit of the Worm and Wheel equipment pairings may be the low level sound they produce. Some drawbacks will be the general low performance and the fact that they generate temperature.
Benefit of EP’s Worm Gears – “Frosty rolled Worm Gears”
1) The hardness of the helicoid surface area has been attained by function hardening when the cold rolling was performed, providing Worm gears with better mechanical properties than machined worms because of fact that the metallic fibrous structure is not cut.
2) The top hardness after cold rolling is increased by 1.2 to at least one 1.3 times in comparison to the hardness of the original material, and the hardness of the helicoid surface area increases to around HB240 to 260.
3) Frosty rolled worms are ideal for miniature equipment applications since this can be rotated smoothly without damaging the worm wheels made out of POM or additional soft materials.
4) Due to the implementation of this cold rolling method, the helicoid surface area of EP-Worm (M0.5 to 2.0) comes away with a mirror like finish. Thus, EP-Precision Frosty Rolled Worms give a smooth procedure and long term durability.
Worm gears are constructed of a worm and a gear (sometimes referred to as a worm wheel), with non-parallel, non-intersecting shafts oriented 90 degrees to each other. The worm can be analogous to a screw with a V-type thread, and the apparatus is certainly analogous to a spur gear. The worm is typically the traveling component, with the worm’s thread advancing the teeth of the gear.
Such as a ball screw, the worm in a worm gear may have an individual start or multiple starts – meaning that there are multiple threads, or helicies, on the worm. For a single-start worm, each full switch (360 degrees) of the worm increases the equipment by one tooth. So a gear with 24 teeth will provide a gear reduction of 24:1. For a multi-start worm, the gear reduction equals the amount of teeth on the apparatus, divided by the amount of begins on the worm. (This is different from almost every other types of gears, where the gear reduction is a function of the diameters of the two components.)
The meshing of the worm and the gear is a mixture of sliding and rolling actions, but sliding contact dominates at high reduction ratios. This sliding action causes friction and temperature, which limits the effectiveness of worm gears to 30 to 50 percent. In order to minimize friction (and therefore, warmth), the worm and gear are made of dissimilar metals – for example, the worm could be made of hardened steel and the gear made of bronze or aluminum.
Although the sliding contact decreases efficiency, it provides extremely quiet operation. (The use of dissimilar metals for the worm and equipment also plays a part in quiet operation.) This makes worm gears ideal for use where noise should be minimized, such as for example in elevators. Furthermore, the utilization of a softer material for the gear means that it can absorb shock loads, like those experienced in weighty equipment or crushing devices.
The primary benefit of worm gears is their capability to provide high reduction ratios and correspondingly high worm wheel gearbox torque multiplication. They may also be utilized as quickness reducers in low- to medium-quickness applications. And, because their reduction ratio is founded on the amount of gear teeth by itself, they are more compact than other styles of gears. Like fine-pitch business lead screws, worm gears are usually self-locking, which makes them perfect for hoisting and lifting applications.
Worms & Worm Gears
EP Gear’s worms and worm gears provide a highly effective answer for power transmitting applications requiring high-ratio acceleration reduction in a limited space using right angle (90°), non-intersecting shafts. When properly applied, worms and worm gears supply the smoothest, quietest form of gearing.
Because the efficiency of a worm gear drive depends upon the lead angle and number of starts on the worm – and because increased effectiveness is always a goal, the ratio should be kept only possible. To run properly, worms and worm gears utilized together will need to have the same diametral pitch and threads.
Our complete line of worms and worm gears can be ordered through the EP Equipment Guaranteed Same Day Shipment System for the quickest delivery possible.
90°, nonintersecting shaft applications answer highly specialized power tranny needs.
Our worm gears offer the smoothest, quietest form of gearing.
They offer high-ratio speed decrease in minimal spaces.
Their efficiency is easily increased by reducing ratios.
With some ratios, there is resistance to back driving.
Available from 48 DP to 3 DP
Stocked as single, double and quad start configurations
How to Select High Efficient Worm Gearbox?
The worm gear manufacturing process can be relatively simple. However, there is a low transmission effectiveness problem if you don’t understand the how to select the worm gearbox. 3 basic indicate choose high worm equipment efficiency that you ought to know:
1) Helix position. The worm equipment drive efficiency mostly depend on the helix position of the worm. Usually, multiple thread worms and gears can be more efficient than one thread worms. Proper thread worms can increase effectiveness.
2) Lubrication. To choose a brand lubricating essential oil can be an essential factor to boost worm gearbox performance. As the proper lubrication can reduce worm equipment action friction and temperature.
3) Materials selection and Gear Production Technology. For worm shaft, the material ought to be hardened metal. The worm gear material should be aluminium bronze. By reducing the worm equipment hardness, the friction on the worm teeth is reduced. In worm manufacturing, to use the specific machine for gear reducing and tooth grinding of worms can also increase worm gearbox effectiveness.
From a large transmission gearbox power to an even small worm gearbox load, you can choose one from an array of worm reducer that precisely suits your application requirements.
Worm Gear Container Assembly：
1) You can complete the set up in six various ways.
2) The installation should be solid and reliable.
3) Ensure that you examine the connection between your motor and the worm gear reducer.
4) You must make use of flexible cables and wiring for a manual installation.
With the help of the innovative science and drive technology, we have developed several unique “square container” designed from high-quality aluminium die casting with a beautiful appearance. The modular worm gearbox style series: worm drive gearbox, parallel shaft gearbox, bevel helical gearbox, spiral bevel gearbox, coaxial gearbox, right angle gearbox. An NMRV series gearbox is definitely a typical worm gearbox with a bronze worm equipment and a worm. Our Helical gearbox product line consists of four universal series (R/S/K/F) and a step-less speed variation UDL series. Their framework and function are similar to an NMRV worm gearbox.
In the EP worm gears, the output shaft is offset by 90° from the drive shaft. A double shaft for double-sided output or a cover for the short shaft end are elective as components. EP gearboxes come with a high-quality, long-term synthetic lubricant on the basis of polyethylene glycol, and are as a result maintenancefree. They are seen as a high efficiency and self-locking.
Due to their relatively high backlash (~1-2°), worm gears aren’t ideal for positioning applications.
Worm Gear applications
Software of worm gears, which is comparable to a standard spur and the worm, which really is a cylindrical equipment that resembles a screw, permits smaller gearboxes or planetary drives, whilst retaining torque or power. It’s quite common for worm gears to possess reductions of 20:1, and also up to 300:1 or greater.
Usual gearing includes the unique capability which various other gearing components don’t have – the “worm” can effortlessly spin the part, however the “gears” cannot maneuver and fully rotate the worm-zone.
What’s the real reason for this inability to rotate the gear-worm?
The angle isn’t deep enough on the worm, so when the gear attempts to rotate the worm, high frictional pressure between worm shaft and gear parts keep carefully the zone stuck in position.
Committed to excellence, our employees possess the most crucial priority satisfying your gear building needs and item improvement.
Also, we consider pride in our equipment; few manufacturers have the gear to engineer steel parts as exact as we do. Actually fewer manufacturing companies have the machining gear to check on the tolerances we can hold.
Being a gearing manufacturer to Automotive level companies, with a diverse way to obtain material types, allow all of us to achieve the most challenging task requirements. The mixture of robust components, advanced manufacturer technologies, reliability and our dedication to customer satisfaction makes us a top supplier in advanced gearing and shafting products.
Our gear manufacturing locations have over two decades of worm gear style knowledge, gained through many projects that included varied sizes of customized worm gears to print requirements.