Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been created with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest performance whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are made possible by a modular design concept that begins with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmission, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly building and adaptability. The efficient 
and reliable top performer is obtainable in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production method of ground circular arc teeth according to Ever-Power. For clients, this means better toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are generally made out of Ever-Power spiral gearing offering a quiet, steady and efficient operation.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for transmitting of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque as high as 1,000 Nm and may be fitted with a engine flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and may be supplied in a hygienic edition with a lubricant authorized for the food industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a need for particular shafts or flanges, we’ve great encounter in adapting gearboxes – also in smaller quantities – or in designing unique gearboxes for instance with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the variations in helix angles, they can be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture facilities for directly bevel gears have become rare and the fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior in terms of noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each have differing teeth styles, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing tips and assistance for your specific app, guiding you through idea, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as for example ATEX or for use in the meals industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high swiftness and high torque power. They can help cut consumer costs by providing long-lasting performance with minimal dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced risk of overheating. Curved the teeth and deeper traction between those tooth ensures higher asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with a slight curve to provide better versatility and traction. Although they could be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.